Slurry flow in mills: grate-only discharge mechanism (Part ...

However, grate discharge mills have a more complex mechanism. The different components of a mill relevant to material transport in a trunnion supported grate discharge mill are described below and schematically shown in Fig. 1. 1. Feed trunnion: assembly through which solids and water enters into the mill. 2.

Improving Autogenous/Semi-Autogenous Grinding …

and slurry from the discharge grate out of the mill. Hence, the design optimisation of pulp lifters affects not only the energy efficiency and throughput of autogenous grinding/semi-autogenous (AG/SAG) grinding mills, but also contributes other process benefits such as improved wear life and operator-friendly steady and smooth mill operation.

INFERENTIAL MEASUREMENT OF SAG MILL …

is the SAG mill discharge water addition rate measured variable 3[m3/hr] and SG l is the process water specific gravity [t/m ]. Step 2: SAG Mill Rock Charge The SAG mill rock charge properties (SMRC) and size distribution (smrc) are estimated by the reverse-application of the SAG mill grate discharge function on the SAG mill discharge stream ...

Converting a ball mill from overflow to grate discharge ...

Converting a mill from an overflow to a grate discharge arrangement leads to an increased power draw. This happens because the installation of the grate discharge arrangement enables the mill to run with a lower level of slurry due to it being no longer necessary for the slurry to build up inside the mill until it overflows from the mill discharge.

Discharge Grate Liners for SAG Mills EB17004

Discharge Grate Liners for SAG Mills EB17004. Detailed Description: Material Grade:Cr-Mo Alloy Steel;. Quality Level: As per National Standard & International Standards. Production Process: Sand Process Special Features: 1.The …

SAG MILLS OPTIMIZATION: IMPLEMENTATION AND …

Pulp Lifters and Cone Discharge of SAG Mills Cone discharge design affect: • Discharge flow capacity (then, mill capacity) • Slurry trajectory • Slurry return from the trunnion • Use of the trommelarea for clasiffication • Excessive wear in preferential areas of the trommel 1 9 8 7 6 5 4 3 2 1 0 1 1 1 2 1 3 1 4 1 6 5

38' X 22' EGL GRATE DISCHARGE SAG MILL, 26,000 …

Grate discharge Diameter 38′ Length 25'5″ flange-to-flange EGL 22′ Components / Inclusions Feed chutes Discharge grates Steel pulp lifters SAG mill trommel Mill braking system Hydraulic jacking system Portable hydraulic power unit. Motor and Drive 26,000 HP (19.4 MW) Siemens wrap-around drive motor

(PDF) A New Design of Pulp Lifter for Grate …

A detailed investigation by Latchireddi (2002), Latchireddi and Morrell (1997, 2003a and 2003b) on impact of the discharge grate and pulp lifters on slurry transport in SAG mills revealed the ...

The influence of mill speed and pulp density on the ...

These tests were done with a ∅0.82 x 1 m grate discharge mill with a 30 mm graded ball charge and a 30% filling degree. The mill discharge pulp density was increased from 68.8% to 75.9% solids. The data is summarized in Table III. The example in Table III illustrates that the density has a large influence on the grinding efficiency. In this ...

Morrell C-model - SAGMILLING.COM

Morrell C-model. Applies to both SAG and ball mills, with variants for grate-discharge and overflow mills. This model was developed as part of the PhD thesis of Stephen Morrell at the University of Queensland and is the model used in the …

SAG Discharge Cone - progressiverubber.com

Mill downtime reduced; SAG Discharge cone now only changed once a year during annual planned shutdown; Related Project. No items found. Kamloops . 597A Chilcoton Rd Kamloops, BC, V2H 1G6 +1 250 851 0611 1-866-858-0611 [email protected] Surrey.

Overflow VS Grate Discharge Ball or Mill - Why Retrofit

Grate Discharge Ball Mills have shown 25% to 45% more tonnage ground and a substantial reduction in power consumed per ton of material compared size for size with overflow mills. To illustrate the characteristics of various type mills we have shown the types of discharge for rod mills and ball mills. There are essentially four types of rod mill ...

TECHNICAL NOTES 8 GRINDING R. P. King - …

Grate discharge Dry Grate discharge Wet Overflow discharge Wet Figure 8.5 Effect of mill filling on power draft for ball mills. The data is taken from Rexnord Process Machinery Reference Manual, Rexnord Process Machinery Division, Milwaukee, 1976 The effect of varying mill speed on the power drawn by the mill is shown graphically in Figure 8.4

Grate liners - Magotteaux

Designed for discharge efficiency The role of the grate is to allow the discharge of the material ground in the mill via the slots. With our range of alloys and design experience we can offer the longest possible lifetime with the optimal grinding efficiency. The design of the grates will depend on: Drilling pattern Mill speed (rpm) Maximum grinding media diameter (mm) Grinding media …

Turbo Pulp Lifter (TPLTM) - An Efficient Discharger to ...

discharge pump (grate and pulp lifters) is operating. Similar to the impeller design affecting the pump capacity, the pulp lifter design affects the discharge capacity (or mill throughput) of the SAG/AG grinding mills. The general arrangement of AG/SAG mills discharge system is shown in Figure 1. BREAKAGE DISCHARGE

(PDF) Slurry flow in mills: Grate-pulp lifter …

Pulp lifters, also known, as pan lifters are an integral part of the majority of autogenous (AG), semi-autogenous (SAG) and grate discharge ball mills. The performance of the pulp lifters in ...

Grinding Mills - Nelson Machinery & Equipment Ltd.

1-250-373-2427 6451 Trans-Canada Hwy Savona, BC V0K 2J0

Improved Relationships for Discharge in SAG/AG Mills

(SAG) mills. In order to optimize this section, the skills to accurately model and understand its underlying mechanisms are required. The literature exposed a clear lack of previous research on the influence and performance of grate/pulp lifter design in AG/SAG mill discharge. The current understanding from

Magnetic Separation Techniques to Improve Grinding ... …

• SAG Mill Vibrating Screen Oversize • Ball Mill Discharge Technique/Equipment Solution − Suspended Electromagnet − Suspended Magnetic Drum − Trunnion Magnet Pebble Crusher Figures 3 and 4 shows the location of a suspended electromagnet over a pebble crusher conveyor. Fig. 1. Cone Crusher Mantle damaged by

Slurry flow in mills with TCPL - An efficient pulp lifter ...

The slurry transport from the AG/SAG mill through grate holes into the discharge trunnion is the main function of the pulp lifter. This process develops complex flow behaviour in the region of …

(PDF) Slurry flow in mills: Grate-pulp lifter …

Pulp lifters, also known, as pan lifters are an integral part of the majority of autogenous (AG), semi-autogenous (SAG) and grate discharge ball mills. The …

How a Grate Discharge Ball Mill Works

How a Grate Discharge Ball Mill Works. Here I try to explain how ground slurry is discharged from a grate ball mill (or SAG). How it works is, the …

tons discharge grates for sag mills - paesello.es

effect of grate discharge area of sag mill grinding . effect of grate discharge area of sag mill grinding england series. descriprion:Once the slurry has made its way via the grinding media charge, its first stage of discharge is via the grate hence, in the absence of any subsequent restriction, the maximum flow capacity that can be obtained for a given mill is determined by …

Grate-Pulp Lifter Interaction in SAG/AG Mills

Grate-Pulp Lifter Interaction in SAG/AG Mills A practical approach has been developed for the design of both grates and pulp lifters. It is based on: an appreciation of the process interaction between grates and pulp lifters, an interpretation of mill charge structure as it relates to discharge through grates, and an analysis of pulp and solids ...

Improved relationships for discharge in SAG/AG mills

The thesis has provided improvements to the previous AG/SAG mill discharge understanding in terms of discharge rates and grate classification in relation to mill load and operating Comminution is an essential component of mineral processing operations and its proper operation and design is vital to ensure that the plant operates efficiently.

Overflow Versus Grate Discharge Ball Mills: An ...

In grate discharge mills the product is discharged primarily due to hydraulic gradient from the feed end to discharge end. Hence there is a possibility for much quicker transport of material through the mill, which is being accomplished in overflow mills by higher circulating load.Recent developments in understanding the importance of material ...